Bicycle Manufacturing Process

1. Technical Drawing of Frame


2. Raw Materials that Make up the Frame


3. Machines Using Hydraulics to Push Material into Curves


4. Solid Steel Cast for Molding the Top Tube


5. Cutting Stem Post


6. Initial Welding and Second Welding to Connect Initial Welding Dots Together


7. Solid Steel Long Table to Hammer Frame to Balance


8. Clean Up Residue Inside Seat Post


9. Dip Frames in Chemical Wash for Cleaning Before Painting Process


10. Hang Frames to Dry


11. High Pressure Air Valves to Clean Dust, Foil, and Other Residue Before Painting


12. Painting by Hand and Examining


13. Hang to Zig-Zag Conveyer Belt to Dry Paint


14. Endurance Test on Random Frame


15. Examine Shaken Frame for Distortion


16. (GreenBike Only) Test Electric Motor


17. (GreenBike Only) Charge and Drain Battery to Test Cycles


18. (GreenBike Only) Pearl Copper Wiring Inside Motor to Form Magnetic Shield


19. (GreenBike Only) Test the Hub Motor for Output Voltage


20. (GreenBike Only) Engrave ID on Motor with Laser Machine


21. Machine Attaches Spokes to Wheel


22. Machine Compresses and Forms Spokes in Place


23. Infrared Machine Checks for Spoke Spacing Accuracy and Tunes the Wheel


24. Add Inner Tube and Tire to Wheel


25. Packaging and Boxing


26. Complete and Ready for Shipping